Serialisation, Track-and-Trace, and Anti-Counterfeiting Technologies
The introduction of mandatory serialisation for pharmaceutical products, put in place to address concerns around safety and supply chain visibility, have required significant investment in new equipment and data management systems to improve the quality control process. Following these new protocols is now a prerequisite for pharma organisations in India looking for access to the global marketplace, which not only requires time and energy to implement, but needs further oversight in data management, resource planning and validation protocols to ensure system reliability.
India's domestic track-and-trace regulatory framework remains under development, with the CDSCO issuing an expansion of Schedule H2 [2] QR-code and barcode requirements that would require unique product identifiers, aggregation hierarchies and centralised repository systems to enable supply chain verification for antimicrobials, narcotics, psychotropics, and anticancer drugs effective from at least July 2027. However, India’s export-side DGFT Track & Trace/DAVA system [3] has been withdrawn as of February 2025, shifting responsibility to CDSCO/MoHFW and destination-country rules. As it stands, the implementation timeline has experienced delays as regulatory authorities address stakeholders’ concerns around technical feasibility, infrastructure readiness and cost implications for India's diverse pharmaceutical manufacturing sector.
Tamper-evidence features are also differently regulated across different jurisdictions and encompass multiple approaches including breakable caps, sealed blister packaging, shrink bands and specialised closures which incorporate features that are destroyed or permanently altered upon opening. Choosing the most suitable tamper-evidence technologies means balancing security effectiveness, cost considerations, compatibility with existing packaging lines and patient accessibility, which is especially important for products geared towards elderly patients.
Sustainable Packaging Materials and Circular Economy Approaches
As sustainability becomes a critical consideration within the pharma sector, the industry is rolling out initiatives at all points of the supply chain in order to make materials and processes more environmentally friendly. From substituting materials for bio-based or recyclable alternatives to optimising designs to reduce material usage, packaging offers a valuable area for these efforts to be introduced.
However, these efforts are not without their challenges, particularly if they are to meet standards across international jurisdictions. Packaging must meet regulations around specific materials [4] and designs and ensure product stability, particularly for those medications which are temperature, moisture or light-sensitive. As more traditional packaging materials such as PVC are being phased out, much of the development now revolves around material innovation - creating renewable, biodegradable polymers such as bio-based polyethylene and PET, which has quickly become of India’s most widely-used bio-based materials for pharmaceutical applications.
Meanwhile, the rise in circular economy approaches puts an emphasis on closed-loop systems where materials are recovered, recycled and reintegrated into new packaging, in order to reduce waste generation. This process can often be challenging due to these materials’ relative complexity, and the more localised issues around limited recycling infrastructure for Indian manufacturers. However, with financial incentives being offered to organisations introducing circular economy principles to their supply chain, there is clear global support available to the companies with a serious commitment to making these infrastructural improvements.